PREFABRICATED BUILDING PRODUCTS SINGLE-SLOPED ROOF, PANEL WALL, AND MORE

At Beton Yapı, we manufacture our structures not only with high-quality materials but also with meticulous engineering. Our concrete mixtures are produced with low slump and high strength, ensuring a balanced water/cement ratio, which minimizes issues such as cracking and leakage. The reinforcements we use are specially processed in our in-house cold rolling mill; we do not use pre-made stirrups—each reinforcement is prepared with a precise sectional calculation. Additionally, our production incorporates hidden details and special connections, combining aesthetics with durability. In our roof trusses, both the upper and lower chords are designed wider—this unique Beton Yapı feature enhances the rigidity of the structure. As a result, our buildings maintain their form and load-bearing capacity for years, even under heavy industrial conditions, large spans, and harsh climatic challenges.

Yes, our structures are not only compliant with regulations but also proven in real-world conditions. For over 30 years, we have built thousands of industrial structures, and we take pride in the fact that our buildings have withstood major earthquakes, including the February 6, 2023 Kahramanmaraş earthquake, without damage. To this day, not a single Beton Yapı structure has collapsed or suffered severe damage. This resilience is achieved not only through high-quality materials but also through meticulous structural calculations, expertise in connection details, and precision in assembly. Our specially developed solutions for seismic zones ensure optimal load distribution, rigidity, and seismic resonance control, providing maximum safety.

Our prefabricated structures offer a lifespan of 50 years or more, far exceeding traditional construction methods. However, longevity is not just about materials—it also depends on application details. The special steel reinforcements, low slump concrete, and seismic surface adhesion techniques we use ensure that our structures do not weaken over time and maintain their durability. Additionally, since all production and assembly processes are carried out by our in-house teams, quality control is always in our hands. From the very beginning of the project, every step we take is designed to ensure the structure remains long-lasting and structurally sound.

Not only do we offer custom designs, but it is also our expertise. We bring to life challenging projects that no other company in Turkey dares to attempt or succeeds in completing. From large spans and heavy crane loads to hybrid systems, multi-story workshop-warehouse combinations, and skylight-integrated natural ventilation roof solutions, we provide tailored solutions even for the most complex demands.

For specialized production facilities, such as carpet factories, we are the only company capable of designing and implementing hybrid floor systems—with heavy machinery areas on the ground floor and lightweight storage spaces on the upper floor. In short, Beton Yapı doesn’t just construct a building; we ensure that investors have a functional, efficient, and long-lasting facility.

Beton Yapı is one of Turkey’s largest prefabricated industrial building production hubs. Situated on a 90,000 m² facility with 11 production halls and 2 concrete batching plants, we manufacture 600,000 m³ of prefabricated structures annually.

Our production capabilities include:

• 1,000 m² of panel walls per day
• 500 m² of hollow-core slabs per shift
• A unique production line capable of manufacturing up to 50 cm thick components
• An in-house rolling mill that allows us to process our own stirrups and reinforcements

With this robust production capacity, we ensure fast and reliable delivery, even for large-scale projects.

Yes, and with an unparalleled infrastructure in the industry. Like our entire production process, Beton Yap also manages transportation and installation with its own resources. Our robust transportation fleet, consisting of 11 proprietary transport vehicles and 6 mobile crane vehicles, ensures that we adhere to the planned schedule without dependency on external sources. Since we supply cranes internally, we maintain full control over the installation process. Our installation teams are trained not only in occupational safety and efficiency but also in aesthetics and precision. Every prefabricated component delivered to the site is installed exactly as designed, without damage or missing parts. This systematic and experienced approach significantly shortens the project timeline, preventing unnecessary delays for investors.

Beton Yap has Turkey’s most modern and technologically advanced hollow core slab production line. Commissioned in 2018, this production line is the only one in the sector capable of manufacturing slabs with thicknesses ranging from 20 cm to 50 cm. The production of 50 cm thick hollow core slabs is exclusive to Beton Yap. This capability allows us to offer unrivaled solutions for multi-story buildings, large spans, and areas requiring high load-bearing capacity. The zero-slump concrete used in production ensures high density and low void content, maximizing structural strength. Additionally, our seismic texturing (wave surface) technique applied to slab surfaces ensures perfect adhesion with topping concrete, guaranteeing structural integrity between floors. With a daily production capacity of 500 m², we can meet the demands of even the largest projects without delays.

Industrial buildings often house million-dollar machines and production lines, making them highly valuable investments. The structural system supporting such investments should prioritize durability and longevity rather than just low cost. At Beton Yap, we offer solutions that maximize long-term value for industrial investors in terms of cost-performance. The combination of strength, speed, project accuracy, and aesthetics in our buildings should be measured not by initial investment costs but by overall investment security. Our structures eliminate maintenance and repair costs by preventing foundation settlement, column cracking, and slab deflection. Additionally, our fast installation and delivery process minimizes time loss, accelerating the transition to production. In every aspect, Beton Yap structures provide an economically sound investment.

At Beton Yap, we design structures that not only bear loads but also contribute to energy savings. Our panel wall production offers optional insulated (sandwich system) solutions that fully comply with thermal insulation regulations and prevent thermal bridges. The arrangement of purlins and trusses on roofs provides ideal surfaces for insulation applications. The use of high-density concrete enhances the thermal mass effect of our structures, ensuring stable indoor temperatures. This results in a cooler environment in summer and a warmer one in winter. Additionally, our natural ventilation solutions (such as skylight beams and open systems) reduce the need for artificial climate control, further improving energy efficiency.

Absolutely. Environmental consciousness is an integral part of our production policy at Beton Yap. Our facility features recycling systems that repurpose concrete waste from production. We minimize waste through low-water-consumption production techniques and reusable molds. Moreover, we avoid harmful additives, and all our products comply with TSE and Environmental Management Systems standards. A significant portion of the energy used in production comes from low-emission systems. Additionally, prefabricated structures naturally minimize noise, dust, and waste at the construction site. In short, we provide investors with sustainable yet highly durable solutions.

At Beton Yapı, the installation process is not only fast but also strictly adheres to the pre-planned schedule. All prefabricated elements are pre-produced in our facilities and delivered to the site ready for assembly. Since our transport fleet and mobile crane vehicles are company-owned, installation can begin without waiting for additional equipment. Our installation team consists of professionals who are familiar with the manufacturing details, ensuring a seamless assembly process without unexpected issues. Depending on the project size, for instance, a 5000 m² industrial building can be enclosed with its structural system in about 15–20 days. Compared to traditional construction, this means nearly 60% faster delivery. Rapid installation accelerates the investor’s transition to production and shortens the return on investment period.

Prefabricated buildings produced by Beton Yapı require minimal maintenance, thanks to durable concrete, seismic-resistant connections, and non-flexing beam systems. This is one of the major advantages of prefabrication. Our reinforcements are manufactured in our specialized rolling mill and automatic bending machines, eliminating the risk of on-site errors. Additionally, the use of low-slump concrete ensures highly water-resistant elements, preventing surface cracking, rusting, or wear. Our structures feature aesthetic and waterproofing details at panel joints on exterior façades. As a result, investors only need to conduct routine inspections, significantly reducing long-term operational costs.

Fire risk is a major concern in industrial buildings, and Beton Yapı manufactures with this awareness. The concrete mixtures we use are of high fire-resistance class. Specifically, flooring, panel, and beam systems are tested for fire resistance over time. Our prefabricated building elements retain their load-bearing capacity during a fire and do not collapse. Additionally, our building designs incorporate fire escape corridors, natural smoke evacuation systems, and fire-resistant panel systems. Upon request, we can also produce fire-insulated sandwich panel walls. As a result, our buildings comply not only with regulations but also provide 100% protection for the investor’s life and property.

Noise control is important in industrial buildings, both for interior and exterior environments. Beton Yapı uses density-controlled concrete and compact panel designs to minimize sound transmission. The sound insulation needs of office spaces and production areas are analyzed at the project stage. Acoustic insulation layers can be optionally added to wall panels. Furthermore, special sealing systems used in panel joints play a key role in preventing sound leakage. Roof systems with purlin beams and infill solutions between panels also contribute to noise control. As a result, our buildings are designed to meet industrial acoustic requirements and enhance indoor comfort.

Energy efficiency is not just about materials but also about design. Beton Yapı’s solutions stand out in both aspects. We use insulated panel wall systems to reduce heat loss. The internal voids or special mineral fillings in concrete panels minimize thermal conductivity. The structural elements of our roof systems provide wide and even surfaces for insulation applications. Additionally, skylight beams and open-span designs enhance natural lighting, reducing the need for artificial illumination. In summary, our holistic design approach ensures energy efficiency, contributing to environmental sustainability while lowering operating costs.

Beton Yapı’s prefabricated systems not only meet the investor’s current needs but also adapt to future growth and transformation scenarios. During the project design phase, the potential for future expansion is always considered. Our column axis systems and load-bearing beam configurations are modular, allowing additional halls, storage areas, or production spaces to be easily integrated into the structure later. Moreover, thanks to our specialized solutions that enable modifications without dismantling the existing structure, business operations remain uninterrupted. In short, a Beton Yapı structure is not just a building but an investment platform open to the future.

Beton Yapı completely dispels the notion that prefabricated industrial structures lack aesthetics. Our high-quality panel systems, produced with special molds, offer both simple and modern designs. Facades can feature textured panels, colored precast surfaces, or decorative claddings. Additionally, design elements such as window and door openings, natural lighting solutions (clerestory beams, skylights), and rhythmic facade patterns give each structure a unique identity. At Beton Yapı, we focus on aesthetics not only for exteriors but also for interiors. For example, we use special connection elements that conceal assembly details, ensuring a clean and organized appearance inside.

All structural elements produced by Beton Yapı are resistant to extreme heat, frost, humidity, UV radiation, and strong winds. To achieve this durability, we use low-slump concrete for high density and reduced water absorption, while our reinforcements undergo special manufacturing processes to prevent rust. Our detailed sealing solutions at panel joints prevent rain, snow, and wind infiltration. Additionally, our roof systems feature gutter beams that ensure rapid drainage of rainwater. Whether in the scorching summer heat or freezing winter cold, our structures maintain their physical and structural integrity.

Absolutely. At Beton Yapı, we prioritize not just load-bearing systems but also building functionality. Clerestory beams positioned along the roof’s center allow natural light to enter while enabling hot air to escape, promoting both energy savings and worker comfort. Additionally, our wide-span opening systems minimize the need for artificial ventilation. For office spaces, storage areas, and production halls, the placement and ratio of windows and openings are designed to maximize natural daylight usage. The result: a healthier and more cost-effective working environment.

A prefabricated industrial building is not just a simple structure—it safeguards millions of dollars worth of production lines, machinery, inventory, and workforce. Very few companies provide not only high-quality materials but also expertise, engineering, and systematic discipline. Beton Yapı, with 30 years of experience, has built thousands of industrial structures in the region, never experiencing technical failures, and ensuring that its buildings remain intact even during earthquakes. As the only regional member of the Turkish Prefabrication Association, Beton Yapı operates with its own concrete plant, rolling mill, vehicle fleet, assembly team, engineering staff, and production facilities. We manage the entire process from A to Z without relying on subcontractors. Choosing Beton Yapı means not just purchasing a building but investing in a reliable, fully functional system.